CROSS-LIFE

CROtonic acid from Sewage Sludge

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Abstract

Sludge produced in the EU by treatment of urban and industrial wastewater (WWTS) is 6 and 4 Mt/y on a dry basis. The organic matter contained in WWTS is enormous and the introduction of novel strategies that can valorise WWTS as feedstock for the synthesis of bio-based chemicals is a win-win approach in terms of circular economy and fossil resource exploitation. The CROSS-LIFE project will play a novel role in the “WWTS-to-chemicals” panorama by converting the C atoms in WWTS into a specific drop-in chemical (crotonic acid, CA) without consuming new resources, and simultaneously decreasing the volume of WWTS to manage at the End-of-Life. Crotonic acid, currently 100% fossil-based, finds application in coating, paint, textile, adhesives, ceramics, and agrochemical industries, with a global production of 60000 t/y and a selling price of 7-10 €/kg. Unigrà, a food company specialized in edible oils and fats, will participate in the project as an industrial WWTS supplier, while AqA, a company in the field of integrated water services, will be involved as a supplier of urban WWTS. Two DEMO plants (1000 t/y of WWTS) will be realized during the project at both companies‘ sites. Unigrà and AqA will benefit from a significant reduction of the volume of WWTS (about 70-80%) and will produce 1.5 t/y of bio-based crotonic acid with a carbon footprint of 4.8 kgCO2eq/kg CA (almost 3-times lower than the carbon footprint of fossil-based crotonic acid, 13.5 kgCO2eq/kg CA). A supplementary credit of 280 kgCO2/t dry WWTS will come from the avoided impacts of producing fossil-based crotonic acid, WWTS dewatering, and transporting a higher amount of WWTS to the final disposal site. Vinavil, one of the main Italian end-user of crotonic acid, will exploit bio-based crotonic acid to produce poly(vinylacetate-co-crotonic acid) during (and after) the project. From a close to market perspective, Vinavil will benefit from the introduction of a novel bio-based monomer into its polymer portfolio.

Project details

Unibo Team Leader: Chiara Samorì

Unibo involved Department/s:
Dipartimento di Chimica "Giacomo Ciamician"
Dipartimento di Chimica Industriale "Toso Montanari"
Dipartimento di Scienze Aziendali

Coordinator:
ALMA MATER STUDIORUM - Università di Bologna(Italy)

Other Participants:
Unigra' S.P.A. (Italy)
B-PLAS sbrl (Italy)
Università  degli Studi di PAVIA (Italy)
Vinavil Spa (Italy)

Total Eu Contribution: Euro (EUR) 2.945.686,00
Project Duration in months: 48
Start Date: 01/09/2022
End Date: 31/08/2026

Cordis webpage
Project website

This project has received funding from the European Union's LIFE Programme under grant agreement No 101074164 This project has received funding from the European Union's LIFE Programme under grant agreement No 101074164